CNC Centerless Grinder Machine
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CNC Centerless Grinder Machine

CNC Centerless Grinder Machine

A CNC Centerless Grinder Machine is a numerical control device that enables clamp-free external cylindrical grinding of workpieces through three-point support of the grinding wheel, guide wheel, and bracket.

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Product Introduction
 

Introduction

 

A CNC Centerless Grinder Machine is a numerical control device that enables clamp-free external cylindrical grinding of workpieces through three-point support of the grinding wheel, guide wheel, and bracket.

 

 

Specification

 

Product Name

CNC Centerless Grinder Machine

Model

MX-M200

Plunge-feed

Grinding Diameter

5-100mm

Max. Grinding Length

190mm

Through-feed

Grinding Diameter

5-100mm

Grinding Wheel Specification

P600x200(250)x305mm

Regulating Wheel Specification

P350x200(300)x203mm

Grinding Wheel Speed

1100r/min

Regulating Wheel Speed (stepless)

10-200r/min

Regulating Wheel Frame Swivel Angle

Vertical

-2°- +5°

Horizontal

-1°- +3°

Regulating Wheel Min Feed Amount

0.001mm

Grinding Wheel Dresser Min Feed Amount

0.001mm

Height From Centerline of Gri. Wheel & Reg. Wheel To Work Rest

200mm

Water Flow

100L/min

Total Power

Grinding Wheel Motor

22KW

Regulating Wheel Motor

3KW

Water Pump Motor

0.45KW

Lubrication Pump Motor

0.09KW

Magnetic Coolant Separator Motor

0.18KW

Power Supply

3N 50Hz 380V

Machine Dimension (LxWxH)

3200x1785x1800mm

Machine Weight

About 7500Kg

Accuracy (Standard Bars)

Roundness

0.001mm

Cylindricity

0.0018mm

Roughness

Ra0.16μm

 

 

Features

 

Micrometer-level dimensional correction

The guide wheel feed and grinding wheel dressing have a minimum unit of 0.001 mm, corresponding to the minimum displacement of the leadscrew, enabling dimensional adjustments in micrometer increments.

 

Wide coverage

A fixed 200 mm center height structure, combined with grinding wheel/guide wheel specifications, allows for machining diameters ranging from 5 to 100 mm, eliminating the need to change equipment to adapt to different workpieces.

 

Reduced sources of error

Three-point support (grinding wheel/guide wheel/support) replaces clamping and positioning, ensuring that roundness of 0.001 mm and cylindricity of 0.0018 mm are primarily determined by the dressing trajectory and guide wheel movement.

 

 

Applications

 

Automotive Parts Machining: Used for machining the outer diameters of cylindrical parts such as drive shafts, valve stems, and fuel injector needles, reducing the impact of clamping errors.

 

Bearing Manufacturing: Used for machining the outer diameters of rollers and bearing rings, controlling the source of cylindricity.

 

Hydraulic Parts Machining: Used for machining the outer diameters of piston rods and valve cores, reducing the impact of clamping deformation.

 

Precision Mechanical Parts Machining: Used for machining the outer diameters of guide pillars and optical shafts, forming mating datum surfaces.

 

 

FAQ

 

Q: How do the cooling system parameters affect machining?

A: A cooling flow rate of 100 L/min is used to control heat input in the grinding zone and reduces the re-entry of grinding debris into the contact zone via a magnetic separator.

Q: Why is a 0.001 mm-level feed resolution required?

A: Because roundness and cylindricity are controlled within the micrometer range, the feed resolution needs to match the error control level to achieve dimensional correction.

Q: What is the difference between continuous grinding and plunge grinding?

A: Continuous grinding achieves machining by passing the workpiece axially through the area between the grinding wheel and the guide wheel, while plunge grinding completes external diameter dressing through a fixed-position feed.

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