High Precision CNC Centerless Grinding Machine
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High Precision CNC Centerless Grinding Machine

High Precision CNC Centerless Grinding Machine

A High Precision CNC Centerless Grinding Machine is a CNC device that achieves clamp-free external cylindrical grinding of workpieces through three-point support of the grinding wheel, guide wheel, and bracket.

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Product Introduction
 

Introduction

 

A High Precision CNC Centerless Grinding Machine is a CNC device that achieves clamp-free external cylindrical grinding of workpieces through three-point support of the grinding wheel, guide wheel, and bracket.

 

 

Specification

 

Product Name

High Precision CNC Centerless Grinding Machine

Model

MX-M400

Plunge-feed

Grinding Diameter

5-200mm

Max. Grinding Length

390mm

Through-feed

Grinding Diameter

5-200mm

Grinding Wheel Specification

P600x400x305mm

Regulating Wheel Specification

P350x400x203mm

Grinding Wheel Speed

1100r/min

Regulating Wheel Speed (stepless)

10-200r/min

Regulating Wheel Frame Swivel Angle

Vertical

-2°- +5°

Horizontal

-1°- +3°

Regulating Wheel Min Feed Amount

0.001mm

Grinding Wheel Dresser Min Feed Amount

0.001mm

Height From Centerline of Gri. Wheel & Reg. Wheel To Work Rest

200mm

Water Flow

200L/min

Total Power

Grinding Wheel Motor

30KW

Regulating Wheel Motor

3KW

Water Pump Motor

0.45KW

Lubrication Pump Motor

0.09KW

Magnetic Coolant Separator Motor

0.18KW

Power Supply

3N 50Hz 380V

Machine Dimension (LxWxH)

3300x1780x1900mm

Machine Weight

About 9000Kg

Accuracy (Standard Bars)

Roundness

0.001mm

Cylindricity

0.0018mm

Roughness

Ra0.16μm

 

 

Features

 

Reduced Equipment Redundancy

The same machine tool, with a diameter range of 5–200 mm and a fixed center height structure, allows for the machining of cylindrical parts of different specifications without changing equipment.

 

Quantifiable Dimensional Adjustment

0.001 mm feed and dressing units correspond to the minimum displacement of the leadscrew, transforming dimensional correction from "trial adjustment" to "input control in micrometers."

 

Reduced Sources of Machining Errors

Without a chuck or center clamping structure, roundness of 0.001 mm and cylindricity of 0.0018 mm are primarily determined by the dressing trajectory of the grinding wheel and the geometric relationship of the guide wheel's motion.

 

 

Applications

 

Automotive Parts Machining: Used for machining the outer diameters of cylindrical parts such as drive shafts, valve stems, and fuel injector needles. In mass production, it reduces the impact of clamping and positioning chains on the outer diameter shape.

 

Bearing Manufacturing: Used for machining the outer diameters of rollers and bearing rings. In continuous feed conditions, it controls the source of cylindricity errors.

 

Hydraulic System Parts Machining: Used for machining the outer diameters of piston rods and valve cores. In workpieces with a length-to-diameter ratio, it reduces the impact of clamping deformation on the outer diameter geometry.

 

Precision Mechanical Parts Machining: Used for machining the outer diameters of guide pillars and optical shafts. In sliding or guiding fits, it forms a consistent outer diameter contact datum surface.

 

 

FAQ

 

Q: How do I determine if this equipment is suitable?

A: It is suitable for cylindrical parts with an outer diameter ranging from 5–200 mm, requiring continuous grinding or batch processing, and is designed for clamp-free machining.

Q: What primarily determines machining accuracy?

A: The error control is primarily based on the grinding wheel dressing trajectory, the guide wheel speed ratio, and the 0.001 mm incremental feed resolution.

Q: Why is it necessary to control the speed ratio?

A: Because the guide wheel speed directly determines the workpiece linear velocity, thus altering the number of grinding contacts per unit length and consequently affecting the final surface finish.

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